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Innovations in Formulating
Are Essential to Pharmaceutical Products
By Pamela
Bassett, DMD, MBA
Introduction
There is an explosion of research aimed at creating methods of formulation
and new excipients. New research is fueled by:
- The application of new drug discovery technologies, which is
yielding more drug targets and enabling researchers to isolate the
receptor sites that are most often hydrophobic. The resulting drug
candidates are increasingly water insoluble and require specialized
formulations in order to become useful.
- Newer biological drugs, including peptides, proteins, monoclonal
antibodies, and gene-based drugs, which tend to be unstable in aqueous
form and tend to be very sensitive to heat, pressure, and other
environmental conditions. Biological drugs require specialized
formulations, often customized novel approaches.
- The application of information science, which is becoming
increasingly useful in determining a rational approach to designing
formulations rather than relying on past formulations as a guide. The
use of modeling based upon specific measured criteria is now possible
so that scientists can test a variety of scenarios in advance to
increase their probability of identifying successful formulations
early in the process.
- Advances in measurement systems, which are enabling scientists to
test drug candidates, particularly biological drugs, to determine
whether the formulation approach is valid.
- Excipient manufacturers, who are responding to the increasing
complexity of today's formulations by creating multifunctional
excipients.
- The drive to remove animal and human derived products from
pharmaceuticals, which is motivating certain manufacturers to create
recombinant versions of products or synthetic substitutes as
alternatives.
Enabling New Therapeutics
The importance of excipients and of formulations is growing as pressure
continues on building product pipelines as efficiently and expediently as
possible.
- The growing number of biological therapeutics is creating demand for
new formulations.
- Formulations for insoluble or poorly soluble molecules can both
improve efficiency when used in discovery as well as improve the
hit-to-drug ratio.
- New high-throughput formulation systems will speed the development
phase.
- Pressure is increasing to remove all animal-derived products from
formulations.
- Scrutiny of excipients is intensifying and the regulatory
environment will become more rigorous as new standards for excipients
are spotlighted.
One of the commonly used components in pharmaceutical products is
gelatin. An estimated $1.3 billion is spent annually by the pharmaceutical
market for the purchase of gelatin alone. Widely used in the
pharmaceutical market as a stabilized and bonding agent, gelatin can be
found in vaccines, capsules, infusion solutions, and implants. As gelatin
is used in about 85% of all pharmaceutical products, finding a replacement
for it could have a significant impact on the industry. The excipient
market overall is approximately $2-3 billion annually and the market for
specialized formulations, in particular biologicals, exceeds $20 billion
annually. Approximately 600,000 tons of pharmaceutical excipients are
produced annually.
More than 200 companies participate in the production of excipients,
and no company offers a complete portfolio of excipients. The industry is
competitive and no single company controls more than 5% of the market,
despite the participation of major multinational chemical and
pharmaceutical companies. New market forces are driving change among
companies within the formulation segment. Consolidation has begun among
smaller companies within this very fragmented market. Companies providing
innovative technologies to formulation solutions have also become
acquisition targets.
Biologicals Demand New Formulations
The growing number of biological therapeutics is creating demand for new
formulations. Sales of biologicals are growing at a compounded annual
growth rate of 15%, and by 2005, sales of biologicals will be about $25
billion in the US. Globally, sales of biologicals will represent
approximately 40% of the pharmaceutical market sales.
With the growing importance of formulations in the overall success of a
candidate drug, particularly biologicals, new methods of rapidly providing
the necessary improvements possible with formulation technologies is
increasingly critical in the overall success of the drug development
process.
New Drug Targets Increase Formulation Complexity—Excipients Become
Multifunctional
Despite the primary reliance on already-approved excipients, innovation is
taking place in the formulation segment. Excipient manufacturers are using
modifications of existing products to improve specific characteristics
without necessitating the development of completely new excipients. A
major innovation trend is the creation of multifunctional excipients that
can provide a time-savings and cost-savings component to the formulation
process, particularly in today's environment of increasingly complex
formulations. New methods to produce soluble drugs and to protect
biologicals are being created. Many of these processes involve the use of
excipients used in new ways or under new sets of circumstances. Today's
innovation in formulations is being forced to occur with a minimum
investment in completely new ingredients. Rational approaches are
increasingly important as a means of quickly identifying the critical
formulations issues that must be addressed and finding alternative
solutions that can be tested. The position of formulations in grooming the
next wave of blockbuster drugs has never been more critical than it is
today.
Formulations for insoluble or poorly soluble molecules can both improve
efficiency when used in discovery as well as improve the hit-to-drug
ratio. More than 40% of molecules emerging from drug discovery are either
insoluble or poorly soluble. Technologies that will improve solubility can
provide a substantial improvement in the efficiency of both drug discovery
and drug development. Solubility technologies are being applied to both
newly discovered drugs as well as established and marketed drugs.
This
article is adapted from D&MD Report's "Overcoming Formulations
Challenges: Novel Techniques for Optimum Results," by Pamela Bassett,
DMD, MBA.
Click title to order Overcoming
Formulations Challenges.
©Drug
and Market Development 2002
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view and purchase D&MD reports click
here!
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